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Perkins珀金斯900 3.152柴油發(fā)動機2643 B134燃料噴射泵
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項目 零配件號碼 最新件號 描述
1 2643 B134 1 2643 B134 燃料噴射泵
3 3281 M002 1 3281 M002 套筒
4 31718104 1 31718104 密封
5 31718105 1 31718105 金屬線
6 33828112 1 3682 A008 密合墊 - 燃料的 INJ 泵
7 2217575 3 2217575 圖釘
8 0576002 3 0576002 螺帽
9 0920003 3 0920003 墊圈
10 0920053 3 0920053 墊圈
11 41115379 1 41115379 噴射泵傳動機構
11 0350010 1 0350010 合釘
11 1 燃料噴射泵傳動機構
13 0746214 3 0746214 螺旋
14 0920053 3 0920053 墊圈
15 3521 E018 1 3521 E018 燃料噴射管 號碼1 CYL。
16 3521 E019 1 3521 E019 燃料噴射管 號碼2 CYL。
17 3521 E021 1 3521 E021 燃料噴射管 號碼3 CYL。
18 38631117 1 38631117 板
19 36845115 1 36845115 夾
20 36845115 1 36845115 夾
21 36511127 1 36511127 板
22 2211401 2 2211401 螺帽
23 2645630 3 2645630 噴油器
(23) 2645630 R 3 2645630 R 噴油器 -交換
26 0921173 3 0921173 噴油器墊圈
27 33813127 3 3311 A041 密封 -噴油器
28 33813126 3 33813126 間隔器
29 2216105 3 2216105 圖釘
30 0576002 6 0576002 螺帽
31 2216105 3 2216105 圖釘
32 3218 R039 3 3218 R039 班卓琴螺拴
32 0095315 3 0095315 班卓琴螺拴 U186029K
33 2411 D007 3 2411 D007 墊圈
33 0921176 3 0921176 墊圈 U186029K
34 2411 D007 3 2411 D007 墊圈
34 0921176 3 0921176 墊圈 U186029K
35 35587359 1 35587359 回油管
36 0576111 1 0576111 螺帽
37 0020006 1 0020006 球
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4. Tighten the nut on Tooling (A) until electronic unit injector sleeve (1) is pulled free from the cylinder head. |
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g01043165 |
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Illustration 17 |
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g01393881 |
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Illustration 16 |
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5. Remove O-ring seals (2) and O-ring seal (3) from electronic unit injector sleeve (1). |
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i02754766 Electronic Unit Injector Sleeve - Install |
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Installation Procedure |
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Table 5 |
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Required Tools |
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Tool |
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Part Number GE50021 GE50023 GE50024 GE50022 CV60893 |
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Part Description Injector Sleeve Tool Tapered Brush |
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Qty 1 |
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g01393891 |
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Illustration 18 |
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A |
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1 |
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2. Install new O-ring seals (2) and (3) to electronic unit injector sleeve (1). |
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B C |
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Small Bore Brush End Brush |
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1 |
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1 |
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3. Install electronic unit injector sleeve (1) to Tooling (A). |
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Retaining Compound |
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1 |
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4. Apply a small continuous bead of Tooling (C) to |
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NOTICE |
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surface (X) of electronic unit injector sleeve (1). |
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Keep all parts clean from contaminants. |
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5. Lubricate O-ring seals (2) with clean engine oil. |
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Contaminants may cause rapid wear and shortened component life. |
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6. Position electronic unit injector sleeve (1) and Tooling (A) in the cylinder head. Use care not to damage O-ring seals (2) and (3). |
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1. Use Tooling (B) to clean the bore in the cylinder |
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head for the electronic unit injector sleeve. |
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7. Use Tooling (A) and a soft faced hammer to install electronic unit injector sleeve (1) to the cylinder head. |
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NOTICE |
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Ensure that the electronic unit injector sleeve and the cylinder head bore are completely free of oil, dirt, and sealant debris. |
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Note: Ensure that the electronic unit injector sleeve is properly seated in the cylinder head. |
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This document has been printed from SPI². Not for Resale |
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KENR6906 |
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13 Disassembly and Assembly Section |
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8. Install the electronic unit injectors. Refer to Disassembly and Assembly, “Electronic Unit Injector - Install”. |
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Installation Procedure |
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9. Fill the cooling system with coolant. Refer to Operation and Maintenance, “Cooling System Coolant - Change”. |
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i02754770 |
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Air Cleaner - Remove and Install |
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g01380888 |
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Removal Procedure |
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Illustration 20 |
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Typical example |
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NOTICE Keep all parts clean from contaminants. |
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1. If necessary, position mounting bracket (4) on the cylinder head and install the bolts that secure the mounting bracket. Tighten theM12 bolts to a torque of 100 N·m (74 lb ft). Tighten the 3/8" bolts to a torque of 47 N·m (35 lb ft). |
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Contaminants may cause rapid wear and shortened component life. |
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2. Position air cleaner (3) on mounting bracket (4). Ensure the correct orientation of the air cleaner. |
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3. Install fasteners (1). Tighten the fasteners to a torque of 55 N·m (41 lb ft). |
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4. Connect hose (2) and tighten the hose clamp securely. |
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i02754771 |
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Turbocharger - Remove |
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g01380888 |
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Illustration 19 |
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Typical example |
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Removal Procedure |
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1. Loosen the hose clamp and disconnect hose (2). |
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Start By: |
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2. Remove fasteners (1) and remove air cleaner (3) from mounting bracket (4). Note the orientation of the air cleaner. |
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a. Remove the exhaust elbow. Refer to Disassembly and Assembly, “Exhaust Elbow - Remove and Install”. |
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3. If necessary, remove the bolts that secure mounting bracket (4) and remove the mounting bracket. |
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NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before open- ing any compartment or disassembling any compo- nent containing fluids. |
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Dispose of all fluids according to local regulations and mandates. |
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This document has been printed from SPI². Not for Resale |
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14 |
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KENR6906 |
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Disassembly and Assembly Section |
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c. Remove tube assembly (2) and joint (3) from |
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turbocharger (4). |
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NOTICE |
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Keep all parts clean from contaminants. |
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3. Follow Steps 3 through 3.c in order to remove the |
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tube assembly for the oil drain to the turbocharger. |
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Contaminants may cause rapid wear and shortened component life. |
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a. Remove bolts (6) and (7). b. Remove tube assembly (8). c. Remove joints (5) and (9). |
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1. Disconnect the air hoses from the turbocharger inlet and from the turbocharger outlet. |
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4. Attach a suitable lifting device to turbocharger (4). The weight of the turbocharger is approximately 32 kg (71 lb). |
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g01382805 |
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Illustration 22 |
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Typical example |
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5. Remove nuts (10). Use the lifting device to remove turbocharger (4) from the exhaust manifold. |
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6. Remove gasket (11). |
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i02754772 |
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Turbocharger - Install |
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g01380889 |
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Illustration 21 |
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Installation Procedure |
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Typical example |
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Table 6 |
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2. Follow Steps 2.a through 2.c in order to remove the |
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Required Tools Part |
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tube assembly for the oil feed to the turbocharger. |
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a. Disconnect tube assembly (2) from the engine oil filter base. |
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Tool |
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Number |
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Part Description |
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Qty |
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A |
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CV60889 |
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Anti-Seize Compound |
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1 |
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b. Remove bolts (1). |
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This document has been printed from SPI². Not for Resale |
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KENR6906 |
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15 Disassembly and Assembly Section |
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NOTICE Keep all parts clean from contaminants. |
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Contaminants may cause rapid wear and shortened component life. |
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1. Ensure that all mating surfaces are clean and free from damage. |
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g01382805 |
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Illustration 23 |
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Typical example |
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2. Position a new gasket (11) on the exhaust manifold. |
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3. Attach a suitable lifting device to turbocharger (4). The weight of turbocharger is approximately 32 kg (71 lb). Use the lifting device to install the turbocharger to the exhaust manifold. |
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g01413397 |
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Illustration 24 |
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4. Apply Tooling (A) to the threads of the exhaust |
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Typical example |
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manifold studs. |
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6. Follow Steps 6.a through 6.c in order to install the |
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tube assembly for the oil drain to the turbocharger. |
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5. Install nuts (10). Tighten the nuts to a torque of |
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55 N·m (41 lb ft). |
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a. Place a new joint (9) and tube assembly (8) in position and install bolts (7) finger tight. |
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If a new turbocharger is installed, loosen the V-band clamps and rotate the bearing housing and the compressor housing to the correct positions. |
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b. Position a new joint (5) between turbocharger (4) and tube assembly (8). Install bolts (6) finger tight. |
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c. Tighten bolts (6) and (7) to a torque of 28 N·m (21 lb ft). |
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7. Lubricate the bearings of turbocharger (4) with clean engine oil through oil inlet port (X). Rotate the shaft of the turbocharger in order to distribute the lubricant. |
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This document has been printed from SPI². Not for Resale |